LITHIUM-ION BATTERY MANUFACTURING & ESS

Particle Measurement Solutions for Lithium-ion Battery & EV Gigafactories

Protect yield, prevent thermal runaway and ensure safety for Vietnam’s gigafactories — from slurry mixing and coating to dry room assembly and electrolyte filling. Particle Measuring Systems keeps EV and ESS batteries perfectly clean — officially distributed in Vietnam by Techmaster.

EV battery cell assembly line — lithium-ion gigafactory

Solution hub for particle measurement in lithium-ion dry rooms, EV battery gigafactories and ESS Vietnam — Lasair Pro, Lasair III, IsoAir Pro, Airnet II, LiQuilaz II, AirSentry II AMC.

Battery Manufacturing Risk Control

Sensitivity that catches every contaminant that triggers thermal runaway

0.1 µm
Air · Dry room critical
0.3 µm
Air · Coating ISO 6-7
2 µm
Liquid · Electrolyte
100 ppt
AMC · NMP solvent
ISO 6
Dry room standard

Product Portfolio

5 product families for each battery manufacturing process

From slurry mixing, coating and calendaring to cell assembly and electrolyte filling — Techmaster recommends the optimal configuration for VinFast, LG Energy, Samsung SDI and Vietnam’s ESS projects.

1

Lasair® Pro Family — Dry room handhelds

Lightweight rechargeable handhelds — built for HVAC validation, ISO 14644 dry room spot-checks (RH <1%), coating-room classification and gigafactory corridor audits.

★ Gigafactory best seller

Lasair Pro 310

Handheld 0.3 µm · 2.83 LPM

Standard handheld for dry room, coating and assembly audits in ISO 5-8 cleanrooms within battery gigafactories. Fast-charging lithium battery, 5,000-location memory for plant-wide audits.

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2x speed

Lasair Pro 350

Handheld · 50 LPM

50 LPM handheld — twice as fast as the 310 version. Ideal for auditing multiple dry rooms, coating lines and slitting stations in a single shift.

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★ High flow rate

Lasair Pro 5100

Handheld · 100 LPM

100 LPM flow — classify an entire gigafactory in one shift. Built for VinFast- and LG Energy-scale gigafactories where every hour of testing is costly.

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2

Lasair® III Family — Trolley premium 0.1 µm

Fixed or trolley, sensitivity from 0.1 µm — catches the smallest metal particles that cause short circuits and thermal runaway in cell assembly.

★ Cell assembly

Lasair III 110

0.1 µm · ISO 1-3

The highest 0.1 µm particle counter — the standard configuration for cell assembly rooms, detecting submicron metal shavings that cause short circuits. Essential for premium batteries like 21700 and 4680 cells.

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★ Most popular

Lasair III 310B

0.3 µm · 6 channels · ISO 4-5

6 measurement channels (0.3, 0.5, 1.0, 5.0, 10 µm) for coating, drying and calendaring in the gigafactory. Balances sensitivity and cost for 90% of battery applications.

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High flow rate

Lasair III 350L

Flow 50 LPM · Gigafactory

50 LPM flow (vs the standard 28.3 LPM) — cuts sampling time by 40% for large-volume battery gigafactories, sampling 20+ locations per ISO 14644-1.

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3

IsoAir® Pro Family — Fixed 24/7 dry room

Integrates with FacilityPro FMS with continuous data streaming — 24/7 monitoring of dry rooms (dewpoint <-40°C), coating and slitting, with instant alarms on excursion.

Ethernet · Wired

IsoAir Pro-E

Ethernet TCP/IP connectivity

Fixed counter with Ethernet connectivity for new gigafactories with existing cabling. Integrates with FMS via TCP/IP, OPC UA, BACnet for critical coating lines and dry rooms.

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⚡ Wireless 2.4GHz

IsoAir Pro-Plus

Wireless · Flexible deployment

Wireless for battery dry rooms — no cabling through the moisture barrier required, flexible deployment across large gigafactories, AES-encrypted 2.4 GHz. Saves 70% of cabling cost.

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Entry-level

IsoAir Pro

Economical version

Entry-level option for battery pilot, R&D and small-scale ESS projects on tighter budgets. Still delivers PMS reliability at an optimized investment cost.

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4

Airnet® II Family — Facility-wide networked sensors

Lowest cost per measurement channel — deploy hundreds of sensors across a battery gigafactory to cover all of slurry, coating, drying, slitting and assembly.

★ Facility-wide

Airnet II 4-channel

4 size channels · Network

4-size-channel particle sensor with centralized network connectivity and the lowest cost per channel — ideal for dense facility-wide deployments in the gigafactory.

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★ Economical

Airnet II 2-channel (IIS)

2 channels 0.5 µm + 5.0 µm

Economical 2-channel version — sufficient for coating rooms, drying tunnels and battery warehouses requiring basic 0.5 and 5.0 µm monitoring. About 30% lower cost than the 4-channel.

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5

Liquid & AMC — Electrolyte + Solvent monitoring

Particle measurement in electrolyte (carbonate solvent) and AMC monitoring for NMP, DMC, EMC solvents — prevents chemical contamination that causes dendrites and capacity fade.

★ Electrolyte

LiQuilaz® II Series

Liquid · Electrolyte filling

Liquid particle counter dedicated to electrolyte filling — detects micron metal particles in LiPF6, EC, DMC before they enter the cell, preventing short circuits and thermal runaway.

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🧪 AMC critical

AirSentry® II AMC

Molecular · NMP/DMC/EMC

AMC (Airborne Molecular Contamination) monitoring for NMP solvent in slurry and DMC/EMC in electrolyte — catches ammonia, acid and sulfate contamination at ppt level that causes dendrite formation.

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Liquid sampler

SLS-2000 / SLS-1500

Liquid sampler · Slurry

Particle sampler for NMC, LFP and anode/cathode chemistry slurries — QC raw material before mixing, ensuring a uniform, defect-free coating layer.

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Guide by Process Step

How to choose a particle counter by each battery manufacturing process

Each process step in a gigafactory has its own contamination sources and monitoring requirements — choosing the right counter up front prevents thermal runaway and improves yield.

DRY ROOM · ISO 6

Cell Assembly · Electrolyte Fill

Dewpoint <-40°C, RH <1%. The most critical area — a 0.1 µm metal particle can cause a short circuit and thermal runaway.

COATING · ISO 7

Slurry Mixing · Calendaring

NMP solvent vapor, slurry contamination. Requires 0.3 µm particle monitoring and AMC ammonia/acid to protect coating quality.

FORMATION · ISO 8

Module · Pack Assembly

Charging/discharging, module assembly, BMS testing. Lower requirements — prioritizes economy and high sensor density across large halls.

Gigafactory software & FMS

FacilityPro — data integration & ISO 14644

PMS FMS systems monitor the entire battery gigafactory — from slurry mixing to cell formation, with data-integrity audit trail, real-time alarms and automated reporting for ISO 14644, IATF 16949 and UL 9540 (ESS).

  • Dry room dewpoint & particle integrationSimultaneously monitors 0.1 µm particles, RH and dewpoint in the dry room — warning before metal contamination causes a thermal event.
  • AMC monitoring cho NMP/DMC/EMCDetects solvent leaks from slurry coating and electrolyte filling — protecting worker health and cell quality.
  • Facility-wide multi-sensor integrationMonitor 1,000+ sampling points, OPC UA, BACnet, Modbus, MQTT — integrates with the BMS and SCADA of VinFast, LG and Samsung gigafactories.
  • Battery standards complianceISO 14644, ISO 21501-4, IATF 16949 (automotive), UL 9540 (ESS), UN 38.3, IEC 62133.

Lithium-ion battery gigafactory with PMS FMS system

Configuration consulting for your battery gigafactory

Techmaster Vietnam engineers provide free configuration consulting, on-site demos, and turnkey FMS proposals for lithium-ion dry rooms, EV battery gigafactories, ESS lines and battery R&D pilots.