ISOLATOR & CONTROLLED SYSTEMS

Particle & Microbial Monitoring in Isolators, RABS & Filling Lines

Comprehensive contamination monitoring solutions for aseptic manufacturing — particle (non-viable) + microbial (viable) in isolators, RABS, closed/contained systems and filling lines. Particle Measuring Systems partners directly with leading isolator/RABS manufacturers — officially distributed in Vietnam by Techmaster.

Isolator & RABS — aseptic filling line cleanroom

Solution hub for simultaneous particle + microbial monitoring in isolators, RABS and Grade A aseptic filling lines Vietnam — IsoAir Pro, BioCapt Single-Use, MiniCapt Pro, Manifold & FacilityPro FMS.

Grade A Aseptic Sensitivity

Fully meets Annex 1 GMP & ISO 14644

1
cfu/m³ · Grade A
0.5 µm
Particle · Grade A
3520
/m³ max · ISO 5
100 L/min
Microbial Flow · BioCapt
24 /7
Continuous · FMS

Product Portfolio

5 product families for isolators, RABS & aseptic filling

Comprehensive particle (non-viable) + microbial (viable) for aseptic fill-finish, sterility test isolators, contained powder filling and cell & gene therapy — Techmaster recommends configurations per Annex 1 and USP <1116>.

1

IsoAir® Pro Family — Particle Counter trong Isolator

Fixed FacilityPro-connected particle counter — purpose-designed for installation inside isolators, RABS and closed filling lines. Continuous data streaming, instant alarms.

★ Aseptic standard

IsoAir Pro-E

Ethernet · Annex 1 ready

Fixed Ethernet TCP/IP counter for aseptic lines with existing cabling. Integrates with FacilityPro via TCP/IP, OPC UA, BACnet for isolators, RABS filling and sterility test isolators.

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⚡ Wireless aseptic

IsoAir Pro-Plus

Wireless 2.4 GHz · AES

Wireless version — saves 70% of cabling cost, flexible deployment in RABS and isolators with penetration restrictions. AES-encrypted, no need to drill the isolator wall for cabling.

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Entry-level

IsoAir Pro

Economical version

Entry-level option for aseptic R&D, prototype isolator and small-scale sterile lab projects. Still delivers PMS reliability at an optimized investment cost.

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2

BioCapt® & MiniCapt® — Microbial Sampling

Active air microbial sampling inside isolators, RABS and fill lines — compliant with Annex 1, USP <1116> and EU GMP. Single-use sterile cassette for aseptic, no autoclaving required.

🧫 Single-use sterile

BioCapt Single-Use

Sterile cassette · 100 L/min

Single-use sterile microbial impactor — eliminates cross-contamination risk from autoclaving, with convenient validation for Grade A isolators. Closely partnered with leading isolator manufacturers.

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★ Remote microbial

MiniCapt Pro

Remote · Active air

Fixed active air microbial sampling in fill rooms and Grade B RABS surrounds. FacilityPro-connected with continuous 21 CFR Part 11 audit trail.

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Portable microbial

MiniCapt Mobile

Handheld · Spot sampling

Portable microbial sampler for spot checks and routine EM sampling in Grade A/B/C/D. Lithium battery, PDF/XML report output integrated with DataAnalyst.

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3

Handheld Particle Counter — Audits outside the isolator

Audit Grade B/C/D surrounds around the isolator, ISO 14644-1 classification, HVAC validation of aseptic plants.

★ Audit standard

Lasair Pro 310

Handheld 0.3 µm · 2.83 LPM

Standard handheld for Grade B/C/D surround audits, fill-room HVAC validation and ISO 14644-1 certification. Lithium battery, 5,000-location memory.

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2x speed

Lasair Pro 350

Handheld · 50 LPM

50 LPM handheld for fast audits of multiple fill rooms, isolator surrounds and contained powder facilities. Accelerates PQ qualification.

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Compact

HandiLaz® Mini II

Compact · <1 kg

The lightest handheld at an economical price for fast audits of background rooms, qualification phases and sterile R&D labs. Audit-ready XML/PDF output.

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4

Manifold & Compressed Gas — Multi-Point trong Isolator

Manifold for multi-point sampling from a single counter, plus a compressed-gas kit for testing aseptic-grade N2/Ar entering the isolator and fill needle.

🔗 Multi-point

Airnet II Manifold

16/32 channel · Sequential

16- or 32-channel sampling manifold from a single counter — cost-effective for isolators with many fill points. Automatic channel switching, no need for a dedicated counter at each location.

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Compressed Gas

HPGP-101-C

High Pressure · N2/Ar/CDA

High-pressure compressed-gas particle counting entering the isolator/fill needle — clean aseptic-grade N2, Ar for wash baths, breathing-air CDA. Prevents contamination from supply gas reaching the product.

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Liquid in isolator

Chem 20™ / APSS

Liquid · WFI/Injectables

Particle counting in WFI (Water For Injection), purified water and injectable solution entering the isolator. Meets USP <788> for parenteral fill.

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5

FacilityPro® FMS — Annex 1 integration software

FMS system monitoring particle + microbial simultaneously, integrated with isolator BMS/SCADA, 21 CFR Part 11 audit trail.

★ Annex 1 ready

FacilityPro Software

FMS · 21 CFR Part 11

FMS software integrating particle + microbial + RH/T/DP in one dashboard. Electronic-signature audit trail, alarm escalation, automated PQ/OQ reporting for Annex 1.

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Data analytics

DataAnalyst

Trend · SPC Charts

EM data analysis software — trends, SPC charts, alert/action limits, batch reporting for FDA, EMA and PMDA regulatory submissions.

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Pharma kit

Sterility Test Isolator Kit

Validation · Turnkey

Turnkey validation package for sterility test isolators — particle + microbial sampler + software + IQ/OQ/PQ documents. Deploy once to meet EU GMP Annex 1.

Configuration consulting

Guide by GMP Grade

How to choose a configuration by EU GMP Annex 1 Grade

Inside the isolator demands the most stringent Grade A — continuous particle + microbial. Surround/background steps down to Grade B/C/D. Choose the right configuration up front to pass PQ qualification and the first FDA/EMA inspection.

GRADE A · ISO 5

Inside the Isolator · Fill Needle

Aseptic fill needle, stopper bowl, sterility test isolator, cell & gene therapy work zone. <1 cfu/m³ microbial, <3,520/m³ particles at 0.5 µm continuously.

GRADE B · ISO 7

RABS Surround · Background

Rooms around RABS, isolator background, transport of uncapped product. <10 cfu/m³, <352,000/m³ particles at 0.5 µm.

GRADE C/D · ISO 7-8

Preparation · Material Airlock

Material preparation, gowning, material airlock, non-sterile compounding. <100 cfu/m³, periodic ISO 14644-1 classification.

EU GMP Annex 1 (2026) compliance

FacilityPro — particle + microbial, Annex 1 integration

Annex 1 (revised 2022/2023, enforced 2026) requires continuous particle + microbial monitoring in Grade A — no more periodic sampling. PMS partners with leading isolator/RABS manufacturers (Skan, IMA, Bosch, Optima) to integrate from the design stage.

  • Continuous Process Verification (CPV)Particle + microbial 24/7 in Grade A, instant alarms on exceedance, electronic-signature audit trail per 21 CFR Part 11 and Annex 11.
  • Contamination Control Strategy (CCS)Integrates EM, utility (WFI, N2, CDA), personnel monitoring and cleaning verification data — into a living CCS for the entire aseptic plant.
  • Skan, IMA, Bosch, Optima partnershipPMS has pre-integrated IsoAir Pro & BioCapt into the isolators/RABS of major OEMs — fast installation, no custom engineering required.
  • Quality Risk Management (ICH Q9)Risk-based EM plan, alert/action limits per ICH Q9, USP <1116> and EU GMP Annex 1 — audit-ready reporting for FDA, EMA and PMDA.

Aseptic Fill Finish Isolator FacilityPro FMS

Configuration consulting for aseptic isolators & RABS

Techmaster Vietnam engineers provide free particle + microbial configuration consulting, on-site demos, IQ/OQ/PQ documents and turnkey FMS proposals for aseptic fill-finish, sterility test isolators, and cell & gene therapy — ready for Annex 1 (2026).