Technical ARC OPTeARC EWELD 1500HD CC/CV multi-process

SPECIFICATIONS TECHNICAL ARC OPTeARC EWELD 1500HD CC/CV multi-process

Approx case size 1040mm H X 930mm L X 520mm W (excludes exterior hardware)

*Generator size for full power is 35% higher.

Introduction Technical ARC OPTeARC EWELD 1500HD CC/CV multi-process

Technical ARC OPTeARC EWELD 1500HD DC extreme performance power source.

The largest power source we manufacture.

• Arc air gouging (CAC)
• SUB-ARC – SAW
• MIG/MAG (MCAW) (FCAW)
• TIG (GTAW)
• MMA (ARC) (SMAW)

The EWELD1500HD CC/CV is a multi-process welding power source designed for the heaviest duty applications. Utilising our hybrid OPTeARC technology these machines offer an unrivalled combination of extreme welding performance, very low power consumption & rugged reliable build.

With very high duty cycles this machine is perfect for sub arc welding (SAW), Arc air gouging (CAC), MMA (SMAW) welding, metal spraying, MIG/MAG (MCAW, FCAW), TIG and other applications which require very high current and duty. These machines provide super smooth output power on all processes & the high OCV means all electrodes including celulosics & gouging carbons up to 19mm can be run without arc drop outs.

Technical ARC OPTeARC EWELD 1500HD CC/CV power sources are available in two control options, S1 model or S2 model.

S1 model versions have basic controls, welding power, CC/CV switch, arc force, inductance, remote control socket & digital meters. Ideal for MMA, gouging & can be used for all other processes like SUB ARC & MIG/MAG if a separate control box is used to drive the wire feeder etc. A 24V output is available for wire feeders & remote function can be used with our EWELD remote – basic version to control output power (V/A) or to give variable control of weld power on a wire feeder.

S2 model versions have the same controls as S1 but with a wire drive PCB & interface PCB fitted internally. This provides functions for our SUB ARC & MIG/MAG welding wire feeders. S2 versions can therefore directly run our SUB ARC welding head or MIG/MAG wire feeders without any additional control boxes. Additional front panel functions include, wire feed speed, burn back control & start stop of all processes. Also, a comprehensive interface/remote socket is fitted to allow use with SUBR100, 200 & 300 remotes & allow our EWELD tractor to be used with the SUBR300 remote. Furthermore, S2 models can be interfaced to PLC controllers etc.

All models are manufactured to comply with BS EN 60974-1 & BS EN 60974-10

Also in full compliance with RoHS directive 2011/65/EU & weee directive 2012/19/EU

We guarantee to fully support these machines with spares & service for a minimum of 20 years, the best long term back up in the industry!

‘Invest in the best’ quality made British welding equipment. We guarantee you will be delighted!

OPTeARC EWELD 1500HD – further reading

OPTeARC EWELD 1500HD power sources are British made industrial machines built using our unique Mitsubishi hybrid chopper technology. This design gives you all the performance benefits of a good inverter-based machine with instant arc starts, a smooth superior arc & very low power consumption, but with the rugged reliable build of a transformer machine.

Due to the high efficiency of our OPTeARC technology the size, weight & input power are reduced by a massive amount compared with conventional machines. Furthermore these tolerate harsh operating conditions such as extreme temperatures, damp & dust & can be used outside in the rain. Internal construction is simple with minimal parts & only one control PCB, these machines will not fail in dirty or damp workshops like inverters do, they are not affected by fluctuations on input supply they keep welding reliably year after year. Ideal for the most demanding industrial applications, off shore, oil & gas, structual steel, pipe mills, foundrys etc. All models are generator friendly & will run from up to 100M extension cables.

Digital amp & volt meters are fitted, these show preset values then precise real time values.

MMA stick welding / arc air gouging

Super smooth performance on all electrode types. High OCV with hot start guarantees fast arc up even on dirty & rusty material. With 100% duty cycle these are ideal for demanding arc air gouging (carbon arc gouging). All types of welding electrodes cable be run with ease including cellulosic 6010 etc. Variable arc force control means you can tune the welding arc to give the very best welding characteristics for the job. A remote current control can be used to adjust the amperage up to 100m away with additional stop start of output if required. Up to a maximum of 19mm carbons can be used on this model for gouging (CAC).

SUB ARC welding

Add our SUB ARC wire feeder/torch & control box & you have superb performance SUB arc welding suitable for column & boom mounting. Add the additional SUB ARC tractor & the package is ready for welding of beams & other linear applications. Variable inductance control on CV & variable arc force on CC means you can tune the welding arc to give the very best welding characteristics for the job. All wire sizes from 1.6mm – 6.0mm  can be run on both CC & CV. With very high duty cycles these models are ideal for continuous automatic welding.

MIG/MAG welding

Plug in a wire feed unit & you have a superb performance MIG machine with a smooth consistent arc & minimal spatter. The variable inductance control means you can tune the welding arc to give the very best welding characteristics for the job. Wire feeders can be 24V with volts & wire speed control on the feeder or inline type (across the arc).

TIG welding

Standard supply, options & accessories of Technical ARC OPTeARC EWELD 1500HD CC/CV multi-process

Standard supply for all models; 400V 3phase input, 3M mains input lead, 3M work lead, blue panels, DC only output, lifting eyes.

Options include;

S1 or S2 versions

Accessories include;

EWELD basic remote – hand remote to provide control of welding power only, works with S1 versions.

SUBR100 remote – hand remote, plug into S2 versions to give remote control of welding power & SUB ARC / MIG wire feed speed, also start/stop of process & wire inch.

SUBR200 remote – plug into S2 versions to give the same functions as SUBR100, remote control of welding power & SUB ARC / MIG wire feed speed, also start/stop of process & wire inch + also digital read out of amps/volts. Most suited for column & boom welding.

SUBR300 remote – plug into S2 versions to give the same functions as SUBR200, remote control of welding power & SUB ARC / MIG wire feed speed, also start/stop of process & wire inch + also digital read out of amps/volts + output & controls to drive our welding tractor. Ideal for mounting on the tractor.

SUB ARC welding head/wire feeder with flux hopper – used with our SUBR200 or 300.

Rated at up to 1200A max.

SUB ARC tractor – normally fitted with above SUB ARC welding head & used with SUBR300 remote.

Slides – single or dual (X/Y), can be used to provide adjustment of welding head position.

Other accessories;

Guide rails for SUB ARC tractor, universal flux depositor tool for SUB ARC welding at up to 45 degrees.

Electrode lead & holder, ARC AIR torch, MIG wire feeder suitcase type 24V, MIG wire feeder suitcase type inline (across the arc), MIG torches, TIG torch options, foot pedal with stop/start & variable amps, TIG HF boxes.